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New Precast Concrete Magnet For Construction: Technological Innovations And Application Advantages

2024-10-23

A new prefabricated magnetic mold is used for the fixing of architectural prefabricated components, which improves practicality and durability through innovative design. The mold, which includes a housing, mounting cavity, magnet assembly, magnetic switch and sealing block, features a double seal design to prevent mud intrusion and enhance friction and magnetic stability. The soft rubber layer and one-piece rubber block design improves sealing performance while simplifying machining. The innovative structure of the magnet assembly and the spring buffer structure of the magnetic switch make it easier to install and fix the mold, effectively solving the problems encountered in the practical application of traditional precast concrete magnetic molds.

In the modern construction industry, accurate fixation of prefabricated components is crucial to ensure construction quality and efficiency. However, traditional shuttering magnet often faces problems such as mud intrusion and magnetic loss in practical applications, which seriously affects its service life and fixing effect. In order to solve these technical difficulties, we propose a new precast magnet for prefabricated component molds for construction, aiming to improve the practicality and durability of the device through innovative design.

Overview of the technical program

The precast magnets of the utility model are mainly composed of a housing, a mounting cavity, a magnet assembly, a magnetic switch and a sealing block. There is a mounting cavity inside the housing, in which the magnet assembly can slide, and the magnetic switch is responsible for driving the magnet assembly up and down. In order to prevent the intrusion of mud and other impurities, we have designed a sealing block at the open end of the mounting cavity, whose bottom surface is convex to the bottom surface of the housing to ensure good sealing performance.

Carbon Steel precast concrete magnet

1800 kg precast wall production magnet.JPG


Technical Advantage Analysis

1. Double sealing design: By installing sealing blocks around the open end of the mounting chamber and designing a fitting hole in the middle of the sealing blocks, double sealing is realized both externally and internally. This design effectively prevents mud and other impurities from entering into the interior of the mounting cavity and protects the magnet assembly, thus prolonging the service life of magnet shuttering.

2.Enhanced friction: The convex design of the lower surface of the sealing block increases the friction between the device and the steel platform, which effectively prevents the displacement of the mold in the process of vibrating concrete and ensures the stability of the mold.

The magnetic surface of the shuttering magent can improve the stability of the mold

Shuttering magent seal block bottom surface.JPG


3. Application of soft rubber layer: Adding soft rubber layer at the bottom of the sealing block, especially the design of wavy structure, not only improves the sealing performance, but also makes the sealing block easier to deform under the action of magnetic force, thus improving the sealing effect.

4. One-piece rubber block design: The soft rubber layer and rubber block are designed as a one-piece structure, which simplifies the processing procedure and reduces the cost, and at the same time improves the sealing performance between the magnet assembly and the sealing block.

5. Innovative structure of the magnet assembly: adopting the structure of multiple permanent magnets and square steel interlaced with each other, and connecting them into one piece through fasteners, effectively protecting the fragile permanent magnets, while ensuring the uniformity and stability of the magnetic force.

6. Ring baffle and raised step design: Setting ring baffle and raised step on the inner side wall of the mounting cavity not only restricts the magnet assembly horizontally, but also reduces the loss of magnetic force and improves the suction force of the magnet assembly.

7.Spring buffer structure of magnetic switch: A spring is set inside the magnetic switch, which makes the switch have a buffer effect when it moves up and down, which is easy for the dismantling and installation of the mold, and at the same time ensures a close fit between the magnet assembly and the steel platform.

Spring buffer structure of magnetic switch

Magnetic switch spring.JPG

 

8. Convenient installation and fixing: The pre-installed connecting bolts at both ends of the shell and the design of limit slots enable the precast concrete magnet to be quickly fixed to other structures, which improves the construction efficiency.

Conclusion

In summary, the utility model precast concrete mold for construction precast wall production magnet effectively solves the problems encountered in the practical application of traditional precast concrete shuttering magnets through a series of innovative designs. Its double sealing, enhanced friction, soft rubber layer application, integrated rubber block design, innovative structure of the magnet assembly, ring-shaped baffle and raised step design, spring buffer structure of the magnetic switch, and convenient installation and fixation not only improve the service life and fixation effect of the device, but also provide a more reliable and efficient solution for the installation of precast concrete components in the construction industry.